Improving Asset Utilization in a Global Manufacturing Facility
A leading manufacturer implemented SNAPTAG's RTLS platform across their production facilities to address critical challenges in asset visibility, equipment utilization, and production efficiency.
The Challenge
The manufacturer operated multiple assembly lines across a 500,000 square foot facility with thousands of tools, containers, and work-in-progress items. Asset search time consumed 2-3 hours per shift, and equipment utilization averaged only 62% due to poor visibility.
Solution Implementation
SNAPTAG deployed a hybrid UWB/BLE system covering all production zones. High-value tools received UWB tags for precision tracking, while containers and general equipment used BLE tags for zone-level monitoring.
- Deployed 45 UWB anchors for critical zones
- Installed 120 BLE beacons for facility coverage
- Tagged 5,000+ assets with appropriate technology
- Integrated with existing ERP and MES systems
- Completed deployment in 6 weeks with minimal disruption
Results and Impact
Within 90 days of full deployment, the facility improved equipment utilization and reduced asset search time. The pilot created a clear case for broader rollout across additional sites.
Key Success Factors
Success was driven by executive sponsorship, thorough site assessment, phased rollout strategy, and comprehensive operator training. The manufacturer has since expanded the system to five additional facilities globally.
Within 14 months, targeted RTLS deployment transformed asset utilization from operational drag to competitive advantage.
This case demonstrates how RTLS technology delivers measurable ROI in complex manufacturing environments. By providing continuous asset visibility and actionable analytics, organizations can unlock significant productivity improvements and operational efficiency gains.
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